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Composite Bushings

HEF’s Composite / Polymer Bushings are designed to operate under conditions which include (a) the need for maintenance and grease/lubricant-free operations; (b) low friction in the joint; (c) high to medium loads; (d) corrosive environment; and (e) the ability to absorb shock and vibrations.

HEF’s family of H-Liner bushings has a woven structure made of PTFE and epoxy resin, which provides tensile strength vastly superior to injection molded polymer bushings – and is significantly more resistant to high loads, seizure and galling.

These composite bushings are well-suited for both rotation and oscillation applications, and can be used at high-speeds. In addition, these bushings are chemically inert, and have low water absorption. Their maximum working temperature is 320°F (160°C). They are widely used for handling misalignment situations.

H-Liner M bushings are manufactured with a homogeneous woven polymer material, on the complete wall thickness. This bushing, which is suitable for medium load applications, is easily machinable and is also available with a flanged option. HEF can also supply washers and slides manufactured from the H-Liner M material.

H-Liner M bushings

H-Liner S bushings are manufactured from a high strength composite fiberglass backing with a woven liner.

H-Liner S bushings

H-Liner S1 bushings are made from high strength composite fiberglass backing with an improved wear resistance liner.

H-Liner S1 bushings
Dyn Load
(N/mm2)
Max Speed
(m/s)
Max Temp
(°C)
Low
Maintenance
Water
Resistance
Low Water
Absorption
H-Liner M 80 0.5 +130°C +++ ++ +++
H-Liner S 100 0.5 +160°C +++ ++ +
H-Liner S1 140 0.5 +160°C +++ +++ +

The H-Liner S and H-Liner S1 bushings are also available with a patented ‘lip’ option, as illustrated below. This unique integrated lip prevents dirt from entering the joint and minimizes the wear of the guiding pin, which is typically enhanced with an urethane seal.

Composite Bushings Patented Lip
Mechanical Properties Unit H-Liner M H-Liner S
(with or without lip)
H-Liner S1
Static Compression Resistance (Max) N/mm2 350 400 400
Dynamic Compression Resistance (Max) N/mm2 80 100 140
Elastic Modulus of Compression N/mm2 3300 12380 12380
Density gm/cm3 1.3 1.6 1.6
Water Absorption % 0.07 0.16 0.16
Temperature Range of Use °C -40/+130 -40/+160 -40/+160
Tribological Properties Unit H-Liner M H-Liner S
(with or without lip)
H-Liner S1
Dynamic Pressure (Max) N/mm2 80 100 140
Max Linear Speed m/s 0.5 0.5 0.5
PV Factor (Max) N/mm2 *m/s 1 1.2 1.2
Dry Coefficient of Friction 0.05 - 0.10 0.06 - 0.12 0.03 - 0.09
Optimal Pin Roughness (Ra) µm 0.2 - 0.6 0.2 - 0.6 0.2 - 0.6

For optimal performance, we recommend using a grinded pin with a roughness lower than Ra 0.4 µm and hardness higher than 400 HB. HEF DURFERRIT PEL® OX pins are particularly appropriate with H-Liner Bushings.

Advantages:

  • Maintenance free
  • Weight reduction
  • Noise reduction
  • Corrosion resistance
  • Good chemical resistance
  • Insulating material
  • Misalignment accommodation

Applications:

  • Off-shore / oil & gas
  • Harbor
  • Hydropower Energy
  • Conveyor rollers
  • Handling equipment
  • Railways
  • Recycling industries